A double twist strander helps twist wires together. This makes strong cables. These cables are used in phones, power, and cars. The machine uses a spinning system. It gives two twists each time it turns. You get features like non-stop coil payoffs. There is also a take-up reel inside the cradle. These features make work smoother. They help make handling easier.

Key Takeaways

• A double twist strander twists wires to make strong cables. These cables are used in phones and cars. This machine works fast. It can reach speeds up to 3000 RPM. This helps you finish cable jobs quickly. Advanced features help the machine work better. Automatic tension control keeps wires tight. Fault detection finds problems early. These features make cables better and save time. Using a double twist strander saves materials. It also uses less energy. This helps manufacturers save money. The D-type double twist strander from Handing Machinery is flexible. You can switch between wire sizes easily.

Double Twist Strander Overview

Definition and Purpose

A double twist strander is a machine that twists wires together. It helps make cables strong for many uses. You can use it to make cables for phones, cars, and power. This machine works with many types of wires. Some people call it a double twist bunching machine. It makes sure each cable is the right shape and strength.

Key Features

New double twist strander models have many helpful features. These features help you work faster and make better cables. Here is a table that lists some important features and what they do:

You will also see other helpful changes:

• Easy controls and screens make the machine simple to use.

• Touchscreens let you check and change settings fast.

• Automatic tension control keeps cables even and strong.

• Fault detection helps you find problems early.

These features save time and energy. They help you make cables that are strong and meet high standards. When you use a double twist strander, you know your cables will be ready for many jobs.

How Double Twist Stranding Machines Work

Double Twist Principle

Double twist stranding machines help twist wires fast and evenly. They use a special system with two spins for each turn. This makes the wires twist tightly together. You get strong and even cables.

The double twist principle uses two main steps. First, the wire goes over a guide pulley on a spinning bow. This gives the wire its first twist. Then, the wire moves back to the center of the machine. Here, it gets a second twist. This way, you get the same results every time you twist wires.

You can see how the machine parts work in this table:

When you use a double twist strander, you twist wires in a smart way. The D-type double twist strander from Handing Machinery uses new technology. It controls the movements very well. You get neat twists and good cables every time.

Step-by-Step Process

Here are the steps for how double twist stranding machines work:

1. Wire Supply
   First, you put wire coils on the pay-off stand. The stand sends the wires into the machine.

2. Wire Alignment
   The gathering die brings the wires together and lines them up. This gets the wires ready for twisting.

3. First Twist
   The rotating bow spins around the spool. The wires go over a guide pulley and get their first twist.

4. Second Twist
   The wires move back to the capstan wheels. Here, they get a second twist. This makes the cable strong and even.

5. Tension Control
   Capstan wheels keep the wires tight while twisting. This stops slack and gives even results.

6. Even Winding
   The traverse unit moves the wires back and forth on the spool. This makes the winding smooth and even.

7. Finished Cable Collection
   The take-up system gathers the twisted cable. You get a finished cable that is ready to use.

Tip: Double twist stranding machines are good for fancy cables like Ethernet and telephone lines. The D-type double twist strander from Handing Machinery is great for tricky cable designs. It works well and stays steady at high speeds.

You might see some differences between the D-type double twist strander and regular models. The table below shows how they are not the same:

You can fix common problems in double twist stranding machines by using good habits. Check and adjust the machine often to stop surface problems. Train workers and use smart checks to stop die swell. Look at the machine often and fix issues to keep the wall thickness even. Keep materials the same by doing regular care. Teach workers new skills to stop wires from breaking.

Double twist stranding machines help you twist many wires well. You get strong cables for lots of jobs. You can trust the D-type double twist strander from Handing Machinery for great work and quality.

Key Components

Main Parts

Double twist stranding machines have many important parts. Each part helps make strong stranded cables. The main parts are the pay-off stand, gathering die, bow, capstan, traverse unit, and take-up system. These parts are made from strong materials. They last a long time. Copper conductors and aluminum conductors are used in the machine. These materials help the machine stay tough and not wear out fast.

• Copper conductors

• Aluminum conductors

These machines use copper and aluminum because they work well at high speeds. They can also handle heavy loads. When you use these parts, the machine works better. You also get fewer problems and breakdowns.

Functions of Each Component

Every part in double twist stranding machines has its own job. The table below shows what the bow, capstan, and take-up system do:

All these parts must work together. When the machine lines up its main parts, you get better cables. The next table shows how special features help you:

These features help you make cables that last a long time. The cables also work well in many places. When you use these machines, you see how every part is important for good cables.

Advantages of Double Twist Strander

Efficiency and Productivity

A double twist strander helps you make cables faster. This machine works quicker than most others. It gives two twists every time it turns. You finish jobs in less time. You save energy when making cables. The roll form stranding process uses 75% less energy than a rigid strander. You use less power from wire drawing to extrusion. This lowers your costs and helps the planet.

• You can make lots of cables at once.

• The machine runs smoothly, so you stop less.

• Using less energy saves you money.

The D-type double twist strander from Handing Machinery works at high speeds. You can keep your factory working with fewer breaks.

Product Quality

A double twist bunching machine makes strong and even cables. The machine keeps wires tight and gives each cable the same twist. This helps cables last longer and work well in tough places. You get better flexibility and less chance of wires breaking.

Double twist stranding machines give you faster speeds and more even cables. The D-type double twist strander uses smart controls like PLC and HMI. You can change the pitch automatically. This gives you exact and steady results every time.

Comparison with Other Machines

A double twist stranding machine can do many jobs. You can switch wire sizes and materials fast. For example, one factory owner used a double twist strander to make many cables in one week. He made instrumentation cables, security cables, and appliance cords without slowing down. Triple twist models cannot do this as well.

• Double twist bunching machines twist two sets of wires at once.

• You get a compact cable that is strong.

• These machines work well for cables that need to bend and stretch.

• You always get a steady lay length and twist pitch, which makes cables better.

Handing Machinery’s D-type double twist strander gives you extra strength and accuracy. The design helps you make tough cables that last longer and work better. You can count on this machine for big jobs.

Applications of Stranded Cables

Industry Uses

Stranded cables are used in many places. Double twist stranding machines help make these cables for big jobs. You see them in phones and internet systems. Hospitals use medical cables to connect equipment. These cables bend easily and do not break. Cars need automotive cables to send power and data. These cables help sensors and controls work. Factories use special cables to run machines and collect information.

Here are some ways stranded cables are used:

• Communication cables send data quickly and clearly.

• Medical cables bend and stay strong for patient safety.

• Automotive cables work in hard places and keep cars running.

• Factory cables help machines work and send signals.

Double twist bunching machine technology helps make cables that meet tough rules. These cables last longer and work well in rough places.

Why Double Twist Stranding is Preferred

People pick double twist stranding machines for many reasons. These machines work fast, sometimes up to 3000 RPM. You finish jobs quickly. Special tension controls keep the twist even. This means fewer mistakes. You can use wires from 0.05 mm to 2.5 mm. You make many kinds of cables. These machines save energy and money. Simple controls help workers learn faster.

Double twist stranding machines make cables flexible and stable. Other ways do not match this. Concentric stranding is stable but not very flexible. Bunch stranding makes cables bend easily but they are not as strong. Rope stranding gives the best bend and strength for tough jobs.

Double twist stranding machines help you make the best cables. These machines help many industries and keep products working well.

You use a double twist strander to twist many wires together and make strong cables. The machine works fast and gives you steady results. Here is a quick look at what you get:

If you want better cables and smoother production, try the D-type double twist strander from Handing Machinery.

FAQ

What does a double twist strander do?

You use a double twist strander to twist wires together. This machine helps you make strong cables for phones, cars, and power systems. You get cables that last longer and work better.

How fast can a double twist strander work?

You can run a double twist strander at high speeds, often up to 3000 RPM. This speed helps you finish cable jobs quickly and keeps your production line moving.

Can you use different wire sizes in the same machine?

You can use many wire sizes with a double twist strander. The machine lets you switch between sizes easily. You make cables for different jobs without changing equipment.

Why should you choose the D-type double twist strander from Handing Machinery?

You get advanced controls, strong parts, and steady performance. The D-type model helps you make high-quality cables with less downtime. You save time and energy in your factory.