As a front-line player in the cable machine manufacturing segment with years of core technical experience, today we are happy to introduce you to the DTE-630C double twist bunching machine, a combination of the most modern technology, the new technology, and the creative concept has been officially put on the market. The arrival of this equipment is to give the cable production industry to provide an effective, high quality, energy-saving one-stop solution for the enterprise in the fierce market competition to stand out.
Pioneering Structure, Spatial and Logistical Optimization
Two-way Model Selection, Capable of Different Layouts
The 630C Double-pitch Stranding Machine has launched two innovative models, left-hand and right-hand direction. This is especially true in factory layout planning, where space constraints and multiple production processes may require equipment to be installed in different directions. This requirement has been fully taken into consideration in this model design. Whether it is a rectangular narrow workshop or a relatively open factory building, we can provide the most suitable installation method according to the specific orientation, maximizing limited space utilization, optimizing the route of material transfer, reducing logistics obstacles in the production process, and improving the overall production efficiency.
Unfounded Setup, Quick to Put into Production
This equipment is assembled on high-performance shock absorption components and is not disturbed by a complex foundation construction. This not only allows shortening the equipment installation timescale from a matter of weeks to a number of days, but also helps in reducing the pre-investment cost. Ground reinforcement and embedding and other basic projects do not require a lot of capital. This ready-to-use functionality allows enterprises to enable enterprises to quickly put the equipment into production and seize market opportunities.
Quality First, Key Technologies for Success
Excellent Tension Precision, Good Cable Quality
Take-up tension is one of the factors that significantly affects the quality of cable. The DTE-630C double twist bunching machine achieves precise control of the take-up tension through the pressure-measuring element on the wire spool cradle. As a result, during the production process, whether the cable specifications are changed or not, a stable tensile force can be maintained, avoiding problems such as inconsistent cable thickness and loose internal structure caused by uneven tension and laying a solid foundation for the production of high-quality cables.
Mold Base Design, Improving Compacting and Finishing Effects
A mold base for compacting dies or finishing dies is equipped on the wire spool cradle. It largely enhances the compacting effect and surface quality of the cable. For high-end cable products, such as special cables used in aerospace, medical equipment, and other fields, the compacting and finishing processes are particularly important. In such a stringent condition, the DTE-630C double twist bunching machine can satisfy these requirements and manufacture high-quality cables that conform to international standards.
High-Efficiency Production Capacity, Leading the Industry to Innovate and Push New Heights
Intelligent Operations Interface, Operative Production Management
With a color touch-screen, operators input data and can monitor key production parameters like take-up tension, wire-laying width and pitch as they happen. In addition, the equipment can also display maintenance instructions in real time, so as to remind the staff to carry out maintenance of equipment in time, reduce the downtime caused by equipment failure, and ensure the continuity of production.
Telemetry Tech Device, Maintaining a Steady Flow of Data
It provides reliable contactless data transmission using an advanced telemetry system. Traditional means of data transmission are easily interfered with, resulting in data loss or errors. The telemetry system is thus applied to overcome the mentioned drawbacks, as it reliably delivers data on the operation of the equipment, therefore providing firm support for the precise regulation of the production procedure.
Stepless pitch adjustment, allowing flexible adjustment in production
One of the most important features of the DTE-630C double twist bunching machine is the step-less pitch adjustment function. It allows the equipment to quickly adapt to the production requirements of different cable specifications, eliminating the need for frequent mold changes or troublesome equipment debugging. It can be easily produced during thick or thin cables, significantly improving production efficiency and flexibility.
Larger Service Cycles, Minimizing Downtime Losses
It successfully extends the service interval cycle by optimizing the equipment structure and adopting high-quality components. The quantity of maintaining the time and downtime of device is decreased, and enterprises can put more effort and time into production, and increase the manufacturing capacity to reduce the production cost.
Energy-saving and Consumption-reduction, a New Model of Green Production
Precise Synchronization to Save Energy
With advanced AC technology, synchronous operation of the equipment is achieved. This reduces energy consumption greatly and not to mention prevention of equipment failure, maintenance workload has also been reduced. The energy consumption of the DTE-630C double twist bunching machine is significantly reduced, saving enterprises a lot of energy costs under the same production conditions compared with the traditional stranding machine.
Energy-saving Stranding Bow, Contributing to Green Production
Single-bow and energy-saving stranding bows also lower the energy consumption of the equipment. Optimizing the design of the stranding bow makes green production while energy loss at the same time, under the premise of protecting production efficiency and product quality. This is not only able to satisfy the enterprise's needs in terms of economic benefits but also conforms with the trend of global environmental protection and makes a contribution towards sustainable development.
Characterized by its leading performance in aspects such as structural design, quality control, production capacity promotion, energy-saving, and consumption-reduction, the DTE-630C double twist bunching machine will promote a new round of development for the cable manufacturing industry. We sincerely hope that cable manufacturers will work together with us to develop the infinite possibilities of the DTE-630C double twist bunching machine. If you are interested in this double twist bunching machine, you can contact us at any time to know more product information and technical parameters. Let us start a new era of cable production!